Epoxy Acrylic Electrophoretic Coating for Air Conditioning Applications
Product Description
Epoxy Acrylic White Electrophoretic Coating is a high-performance, eco-friendly coating solution designed primarily for air conditioning applications. This advanced electrophoretic coating (E-coat) combines the durability of epoxy resins with the flexibility and weather resistance of acrylic polymers. It is widely used to provide corrosion protection and a smooth, aesthetically pleasing white finish to various components, including air conditioning units, HVAC parts, and metal casings. The electrocoating process ensures even, consistent coverage, providing superior adhesion and long-lasting protection.
Features
- Superior Corrosion Resistance: The epoxy acrylic composition forms a highly durable, corrosion-resistant layer that protects metal parts from rust, moisture, and other environmental factors.
- Smooth and Even Coating: The electrophoretic process ensures uniform application, covering all surfaces, including hard-to-reach areas, with a smooth and glossy white finish.
- Enhanced Adhesion: This coating offers excellent adhesion to metal substrates, making it ideal for parts exposed to harsh conditions, such as air conditioning and HVAC components.
- Eco-Friendly: Epoxy acrylic white cathodic electrophoretic coating, free from heavy metals such as lead, cadmium, chromium, mercury, etc. It is a two-component, water-dispersed resin.Good adaptability to galvanized steel, almost applicable to all metal substrate coating, such as: hot and cold rolled steel, galvanized steel, aluminum, stainless steel plate, etc.
- High Durability: Resistant to scratching, chipping, and fading, this coating provides long-term performance, maintaining its appearance even under extreme weather conditions and mechanical stress.
- Easy Application: With low curing temperatures, the e-coating process is highly efficient, resulting in faster production times and ensuring uniform thickness for reliable protection.
Technical Parameters
| Parameter |
Specification |
| Product Name |
Epoxy Acrylic White Electrophoretic Coating |
| Appearance |
White, Smooth, Uniform Finish |
| Type of Coating |
Electrophoretic Coating (Electrodeposition) |
| Base Resin |
Epoxy Acrylic |
| Solvent Type |
Water-based |
| Curing Temperature |
160-180°C (320-356°F) |
| Curing Time |
20-30 minutes at recommended temperature |
| Dry Film Thickness |
15-30 microns (depending on application) |
| Adhesion Strength |
Excellent (meets ASTM standards) |
| Scratch Resistance |
High |
| Impact Resistance |
High |
| UV Resistance |
Excellent |
| VOC Content |
< 100 g/L (meets environmental regulations) |
| Gloss Level |
Glossy (standard finish), matte options available |
| Environmental Compliance |
REACH, RoHS, Low VOC Emissions |
| Application Method |
Electrophoretic Deposition (E-coating) |
| Typical Applications |
Air conditioning units, HVAC components, automotive parts, metal frames |
| Durability |
High (resistant to environmental factors like humidity, salt, and UV) |
| Storage Conditions |
Store in a cool, dry place away from direct sunlight |
| Corrosion Resistance |
Excellent (up to 5-10 years, depending on environmental exposure) |
Applications
1. Air Conditioning Units
- Indoor Units: The metal parts of indoor air conditioning units, such as the body panels, fan housings, and condenser frames, are exposed to various environmental elements like humidity and dust. The Epoxy Acrylic White Electrophoretic Coating provides a protective barrier against corrosion, ensuring that these parts maintain their integrity over time. The smooth, white finish also contributes to the aesthetic appeal of indoor units, making them look clean and modern.
- Outdoor Units: The external parts of air conditioning units, particularly outdoor units that are exposed to rain, UV rays, and pollution, can suffer from rust and fading. The coating protects against these environmental stressors while offering long-lasting corrosion protection and enhancing the product's lifespan.
2. HVAC Components
- Coils: HVAC systems, including both heating and cooling systems, rely heavily on coils made from metal. These coils are exposed to constant moisture and air, making them prone to corrosion. Epoxy Acrylic White Electrophoretic Coating provides superior resistance to these factors, helping to prevent rust and extend the life of the coils, ensuring optimal heat transfer performance.
- Fan Housings & Blower Units: The motor housings, fan blades, and other components in HVAC systems are subject to wear and tear from continuous operation. This coating offers excellent adhesion to metal surfaces, protecting them from oxidation, mechanical damage, and environmental contaminants, while also ensuring smooth functionality over time.
3. Metal Enclosures
- Protecting Metal Enclosures: Air conditioning and HVAC units often come with enclosures made from sheet metal or thin metal parts. These enclosures are susceptible to damage from environmental conditions, such as rain, dust, and exposure to heat. The Epoxy Acrylic White Electrophoretic Coating ensures that the metal stays protected against moisture and other corrosive agents while providing a consistent, attractive appearance.
- Protecting Appliance Housings: Other household or industrial appliances that feature metal housings, such as dehumidifiers, refrigerators, and other cooling systems, can benefit from the durable protection and aesthetic enhancement provided by this coating.
4. Heat Exchangers
- Heat exchangers in air conditioning systems are crucial for the efficient transfer of heat. These components are often exposed to aggressive environmental factors, including high humidity and harsh weather. Epoxy Acrylic White Electrophoretic Coating ensures that the heat exchangers are protected from corrosion, thus maintaining their efficiency and prolonging the service life of the unit.
5. Electronics and Electrical Components in AC Units
- Air conditioners contain many sensitive electrical components that can be vulnerable to environmental degradation. By applying Epoxy Acrylic White Electrophoretic Coating to certain electrical enclosures or parts, manufacturers can protect these components from moisture and other harmful factors, ensuring the longevity and reliability of the unit.
6. Automotive Climate Control Systems
- In addition to residential and commercial applications, Epoxy Acrylic White Electrophoretic Coating is also used in automotive climate control systems. Components like evaporators, condensers, and HVAC ducts in vehicles benefit from the protection this coating offers against corrosion, while its smooth, white finish provides a clean and modern look.
The Epoxy Acrylic White Electrophoretic Coating is a versatile and highly effective solution for protecting metal parts in air conditioning and HVAC systems. Its applications extend across indoor and outdoor units, HVAC components, metal enclosures, heat exchangers, and more. The coating ensures that parts remain durable, corrosion-resistant, and visually appealing, which is crucial in maintaining the performance and aesthetics of air conditioning systems.
Support and Services
We will provide the following technical support and services for all products under the Jingtu Paint brand.
- Assistance with product installation and setup
- Troubleshooting and problem solving
- Guidance on proper use and maintenance
- Training and education on product features and functionality
- Regular software updates and patches
- Integration support with other systems or software
QA
1. What is the expected lifespan of the coating when exposed to outdoor weather conditions?
The Epoxy Acrylic White Electrophoretic Coating is designed for durability and can withstand outdoor weather conditions for 5 to 10 years, depending on the intensity of exposure and maintenance. It offers excellent protection against UV rays, rain, and other environmental elements, ensuring a long-lasting finish.
2. Can this coating be applied to complex shapes or hard-to-reach areas of air conditioning units?
Absolutely. The electrophoretic coating process ensures that the coating is applied uniformly to all surfaces, including complex shapes and hard-to-reach areas. This process guarantees consistent coverage even in intricate or detailed parts of air conditioning units, such as internal components and hidden corners.
3. What is the recommended curing time and temperature for the coating to achieve optimal performance?
The coating requires a curing temperature of 160-180°C (320-356°F) for approximately 20 to 30 minutes. This ensures that the coating achieves optimal adhesion, durability, and corrosion resistance. The exact curing time may vary based on specific application and part thickness.
4. Is the coating compatible with other layers of paint or coatings used in the air conditioning industry?
Yes, the Epoxy Acrylic White Electrophoretic Coating is compatible with other common coatings used in the air conditioning industry. It can be used as a base layer under additional paints or coatings, provided that the surface preparation is done properly, ensuring good adhesion and optimal protection.
5. Can the coating withstand mechanical wear and tear, such as scratches and impacts?
Yes, this coating is highly resistant to mechanical wear, scratches, and impacts. Its robust nature ensures that the surface remains intact even under moderate abrasion, making it ideal for components subject to handling, transportation, or regular operational wear.
6. Can this coating be used for both residential and industrial HVAC applications?
Yes, the Epoxy Acrylic White Electrophoretic Coating is suitable for both residential and industrial HVAC applications. Whether it’s for residential air conditioning units or large industrial HVAC systems, this coating provides reliable protection and a durable finish for all types of HVAC components.
