High-Performance Ultraviolet Sterilization Lamp Tube for Pure Water tank and Chemical Tank

High-Performance Ultraviolet Sterilization Lamp Tube for Pure Water tank and Chemical Tank

Prod​uct Description

The Ultraviolet Sterilization Lamp Tube is a highly effective and efficient solution designed for sterilizing water and air in electrocoating (e-coating) systems. Using UV-C light, this lamp tube eliminates bacteria, viruses, and other microorganisms, ensuring the cleanliness of the water used in electrocoating processes. The sterilization mechanism involves the emission of ultraviolet radiation, which disrupts the DNA of microorganisms, rendering them inactive and preventing contamination in e-coating baths.

Principle of Operation

The UV Sterilization Lamp Tube works by emitting UV-C light within a specific wavelength range (typically between 200-280 nm). This light targets and deactivates the microorganisms' DNA, preventing their ability to replicate and causing them to die off. When used in electrocoating systems, the lamp tube is submerged in water or placed above it to disinfect the water before it enters the e-coating bath.

Applications

• Electrocoating Systems: UV sterilization helps maintain the quality of the e-coating bath by reducing microbial growth, ensuring stable performance and preventing contamination.
• Water Treatment: Used in water circulation and filtration systems to ensure that water remains free from harmful microorganisms.
• Air Purification: Can be used in the air handling units of e-coating lines to purify air and prevent airborne contaminants from entering the coating process.
• General Sterilization: Also suitable for other industries that require clean water and air for their processes, such as automotive, electronics, and metal finishing.

Key Features and Benefits

1. Effective Microbial Removal: UV light destroys bacteria, viruses, fungi, and algae, ensuring a contaminant-free e-coating environment.
2. Eco-Friendly Solution: UV sterilization is a chemical-free process, reducing the need for harmful disinfectants and ensuring compliance with environmental regulations.
3. Low Maintenance: The lamp tubes are designed for long operational lifespans and require minimal maintenance, making them cost-effective.
4. Energy-Efficient: Consumes less energy compared to other sterilization methods, such as chemicals or heat-based systems.
5. Reliable and Safe: Designed to be safe to use in industrial settings with proper handling procedures in place.

Installation and Usage Notes

1. Correct Placement: The UV sterilization lamp tube should be properly installed in the water or air filtration system, ensuring optimal exposure to UV light.
2. Operating Conditions: The lamp operates best when the water or air is clear, as UV light penetration can be reduced by turbidity or particles.
3. Regular Replacement: UV lamp tubes degrade over time. It’s recommended to replace them regularly based on the manufacturer's guidelines to maintain effectiveness.
4. Safety Precautions: While UV-C light is effective for sterilization, it can be harmful to skin and eyes. Proper shielding should be in place during operation.

Maintenance and Care

• Regular cleaning of the lamp tube is required to maintain its efficiency.
• Ensure that the lamp is replaced after the recommended service life to ensure full sterilization capabilities.
• Periodic inspection of the UV system is advised to ensure no blockages or malfunctions.

The Ultraviolet Sterilization Lamp Tube is an essential component in modern electrocoating systems, providing a reliable, chemical-free method to sterilize water and air, ensuring the efficiency and quality of the electrocoating process. With its long-lasting performance, eco-friendly operation, and low maintenance requirements, this UV sterilization solution is an excellent choice for improving productivity and ensuring high-quality e-coating results.

Support and Services

We will provide the following technical support and services for all products under the Jingtu Paint brand.

• Assistance with product installation and setup
• Troubleshooting and problem solving
• Guidance on proper use and maintenance
• Training and education on product features and functionality
• Regular software updates and patches
• Integration support with other systems or software

QA

1. What is the optimal wavelength range for UV-C sterilization in electrocoating systems?
The optimal wavelength range for UV-C sterilization is typically between 200 to 280 nm, with 254 nm being the most effective for deactivating microorganisms. At this wavelength, UV-C light is absorbed by the DNA or RNA of bacteria, viruses, and fungi, rendering them incapable of reproduction and causing them to die off. Ensuring that the UV lamp operates within this range is crucial for effective sterilization.

2. How long does the UV Sterilization Lamp Tube last before it needs to be replaced?
The lifespan of a UV-C lamp tube depends on the manufacturer’s specifications and usage conditions. Typically, UV-C lamp tubes should be replaced every 9,000 to 12,000 hours of use, or approximately every 1 to 2 years, depending on the system's operating time. Regular replacement is essential to maintain the sterilization efficiency, as the UV output of the lamp decreases over time, reducing its ability to neutralize microorganisms.

3. Can the UV Sterilization Lamp Tube be used in both water and air sterilization systems in electrocoating?
Yes, the UV Sterilization Lamp Tube can be effectively used for both water and air sterilization in electrocoating systems. In water-based systems, the lamp tube is typically submerged or installed in the water filtration unit to sterilize the water before it enters the e-coating bath. For air sterilization, the lamp can be installed in the ventilation system to purify the air and prevent airborne contaminants from entering the coating process.

4. Can the UV Sterilization Lamp Tube be integrated with other electrocoating system components?
Yes, the UV Sterilization Lamp Tube can be easily integrated into existing electrocoating systems. It can be connected to water filtration units, air ventilation systems, and other parts of the system to provide continuous sterilization. The installation process is generally straightforward, and the system can be configured to operate alongside other e-coating equipment without interfering with the coating process.

5. How should I maintain the UV Sterilization Lamp Tube to ensure optimal performance?
To maintain the UV Sterilization Lamp Tube and ensure its long-term efficiency, follow these maintenance tips:

• Regular Cleaning: The lamp tube should be cleaned periodically to remove any dust, debris, or buildup that may block UV light from reaching the water or air. Use a soft cloth and non-abrasive cleaner to avoid damaging the tube.
• Check for Damage: Inspect the lamp tube for cracks, discoloration, or other signs of wear. If any damage is detected, replace the lamp immediately.
• Monitor Performance: Regularly check the sterilization system for signs of reduced performance. If water quality or air purity begins to decline, it may be time to replace the lamp or check the system for other issues.

6. How does the UV Sterilization Lamp Tube improve the efficiency of the electrocoating process?
The UV Sterilization Lamp Tube helps improve the efficiency of the electrocoating process by maintaining a cleaner and more stable e-coating bath. By eliminating bacteria, viruses, and other contaminants, it prevents contamination of the bath, leading to:

• Better coating quality with fewer defects caused by microbial growth.
• Extended bath life, reducing the need for frequent replacement of the e-coating solution.
• Consistent results, as sterilized water ensures more predictable coating deposition and adhesion.